How it works-Introduction to Manufacturing Sequences of Ginlong Solis

Автор: Час:2018-09-05 00:00:00.0 Перегляди сторінок:429

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Workshop of SMT

SMT manufacture is the core step of the whole inverter production

SMT machine that Ginlong solis used is Samsung Automatic Patch machine

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The speed of Samsung SMT machine reaches up to 20,000pth/h

Precision of solder paste printing±0.02mm

Adopt lead-free eight-zone reflow

The temperature uniformity and heating efficiency have reached the world class level

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Wave-solderingworkshop

The preheating adopts three independent hot air circulations

U-shaped design, double wave soldering

Stable speed and accurate welding

All of these avoid most welding defects effectively

PC temperature uniformity ± 2 ℃

Thermal efficiency is 20% higher than infrared heating

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Protective Painting workshop

Spray technology with full automatic 360-degree coverage with positioning accuracy up to 0.01mm

The precision covering point coating, line coating and curve coating of various coated elements can be realized accurately

The three-layer coating of 0.2mm~0.3mm can prevent the damage of the paint layer

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Duration room: We take pride in making sure all our inverters are duration tested before they leave the factory. We test all our inverters for 6 hours following production in a heat chamber to try and ensure when inverter arrives with the customer everything works smoothly

 

After these processes

When inverters from Ginlong Solis first appeared, they already have characteristics of superior insulation, moisture-proof, anti - static, dust, anti – corrosion and  anti - shock,

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Assembly Workshop

All the components will eventually be gathered to the assembly workshop

The inverter of Al Die-Casting unibody adopts silicon rubber moulded sealing strip to fit in place at one time

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The shell made of aluminum plate is lighter and more heat-resistant and corrosion-resistant after white plastic spraying process

 

As a device which is very afraid of heat,

Every 10 degrees Celsius increase in temperature

The service life of inverter's components will reduce to half the original

To guarantee the long service life of inverter

Radiators of Ginlong Solis adopt aluminum profile processing technology

Roughness of contact surface of heating element is only 0.8mm

So that the heat source can better contact with the radiator, so as to conduct heat better

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The entire assembly adopts production mode of lean Pull system +JIT used in modern manufacturing plants

Perform the automatic monitoring function online 

100% aging test

Provide customers with high quality, high reliable and high performance products

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Ginlong solis adopts AOL- Automatic optical detector

The resolution is up to 15μm/PX

And quality defects of PCBA can be effectively controlled

Ginlong Solis will create all the harsh conditions for reliability testing

To ensure the operation of the inverter reliable, stable, and long life


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